Analysis of the Characteristics and Technical Difficulties of Industrial Aluminum Profile

Industrial aluminum profile template profiles are one of the preferred materials in the construction industry. With the development of China’s real estate industry and the promotion of marketization, the demand for industrial aluminum profile template profiles is increasing. The production of industrial aluminum profile templates requires mold forming, and molds play an important role in determining the quality of industrial aluminum profile templates. Analysis of the characteristics and technical difficulties of industrial aluminum profiles.

(1) There are many types of template profiles, with complex shapes and large size variations. Therefore, it is necessary to design and manufacture high-quality molds with different specifications, structures, and forms to ensure the accuracy of forming, size, and shape. A large amount of experimental work is required.

(2) The template requires industrialization and mass production, and the primary key is to improve the service life of the mold.

(3) The width to thickness ratio of the flat and wide template profile is greater than 100, and it is difficult to ensure the dimensional accuracy and plane clearance of the wide and thin wall panel parts. A special structure of the wide spreading and diversion mold is needed to reasonably distribute the metal flow to ensure the forming and high-precision dimensional requirements of the profile, especially to ensure ultra high precision positional tolerances, which is more technically challenging.

(4) The majority of template profiles are hollow core profiles, with a tongue ratio greater than 5. The required accuracy in size and shape is ultra-high, requiring a special structure of the mold to ensure the profile is formed and achieve high precision. Moreover, it is necessary to ensure that the mold has sufficient strength, without deformation, cracking, or collapse, and to ensure a long service life.

(5) Template profiles require a smooth surface, high dimensional and positional accuracy. Therefore, it is necessary to use high-quality mold steel and strict mold heat treatment processes, and all machining must implement CNC process regulations in order to obtain high-quality molds with high strength, high toughness, high precision, and low surface roughness.